DC Hipots


DC Hipot is an abbreviation for high potential. It is a term given to a class of electrical safety testing instruments used to verify electrical insulation in finished appliances, cables or other wired assemblies, printed circuit boards, electric motors, and transformers. 

Insulation Resistance Test is used to provide a quantifiable resistance value for all of a product's insulation. The test voltage is applied in the same fashion as a standard hipot test, but is specified to be Direct Current (DC). The voltage and measured current value are used to calculate the resistance of the insulation. 

One of the advantages of using a dc test voltage is that the leakage current trip can be set to a much lower value than that of an ac test voltage. This would allow a manufacturer to filter those products that have marginal insulation, which would have been passed by an ac tester. 

When using a dc hipot tester, the capacitors in the circuit could be highly charged and, therefore, a safe-discharge device or setup is needed. However, it is a good practice to always ensure that a product is discharged, regardless of the test voltage or its nature, before it is handled. It applies the voltage gradually. By monitoring the current flow as voltages increase, an operator can detect a potential insulation breakdown before it occurs. 

A minor disadvantage of the dc hipot tester is that because dc test voltages are more difficult to generate, the cost of a dc tester may be slightly higher than that of an ac tester.


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